It was a great Thanksgiving weekend. The kids were all here and we had a nice family day. As it turns out I was also able to sneak away from time to time to work on the boat.
Here's the keel with the lead in but not capped. I found that my pouring was not as exact as I hoped. That 1/2" gap on top of the lead was not 1/2 " in places. Some less than 1/4". So I actually took a chisel and mallet and chipped away some of the lead. I know this was probably time not well spent, but I wanted the cap to have enough thickness. I did end up grinding the top of the wooden cap as well to bring it flush with sides
The cap is epoxied and clamped.
And weighted. And waited.
Next stop -The Keelson
I avoided the scarfing issue for as long as I could. So I read and reread several articles and did a practice run on some scrap plywood first.
I stacked 3 boards here
I used a block plane mostly and a little bit of the jack plane. No sanding necessary.
It worked!
Then I did it on the actual pieces and it came out well enough- not perfectly straight but acceptable. I had also stacked 3 boards but this shows just one of them.
I then glued up the future keelson
Here is the picture of the joint after curing, but before sanding. It was flat, smooth and strong. (Pat myself on the back).
I cut out the keelson but when I dry fitted it I discovered a problem.
Needs some shaping work to flatten that swoop.
The front end of the keelson was clamped or braced with these vertical pieces (as suggested in the manual)

A few areas need trimming but the joints are solid.
it's really coming along! good luck on the centerboard
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